Design for Manufacturing

Manufacturing is the goal.

A winning concept that isn’t suited for manufacturing can’t win for your business. Don’t go through development without considering the end goal.

At SGW, we take ideas from conceptual to manufacturing-ready through multiple iterations of design and prototyping. But even a high-quality, functional prototype doesn’t ensure manufacturing success. Ultimately, our designs are optimized for specific manufacturing processes and incorporate feedback from manufacturers to ensure products are ready for seamless manufacturing and assembly.

Choosing the right manufacturing partner determines the long-term viability of a product line. We handle vendor selection by assessing equipment capabilities, quality control processes, and financial stability. This rigorous vetting process protects your investment. Once we select a partner, we manage the transfer of information. We generate detailed drawing packages and assembly instructions that leave no room for misinterpretation.

Manufacturing design engineering requires vigilance during the initial production runs. We review off-tool parts and measure them against the original design data to verify accuracy. If discrepancies exist, we determine the root cause and direct the necessary tooling adjustments. This hands-on management establishes a reliable standard for all future production lots. We also focus on assembly workflow. Even precise parts can fail if the assembly process allows for operator error. We design fixtures and define step-by-step procedures that minimize variability on the line.

We also establish Quality Control (QC) plans that dictate how the factory inspects parts during production. This includes defining critical dimensions and cosmetic standards. By maintaining a focus on design for manufacturing throughout the entire setup phase, we create a predictable path to market. This structured approach protects product quality and supports scalable growth for your business, allowing you to focus on sales and distribution while we handle the technical details of supply chain establishment.