MIL-STD-810 Product Design

MIL-STD-810 is not a single pass or fail rating. It is a set of laboratory test methods for conditions such as shock, vibration, temperature extremes, humidity, rain, and blowing sand and dust, and each program selects the methods and levels that match how the product will actually be used. Designing for it starts with knowing which tests apply. SGW helps teams turn MIL-STD-810 requirements into design decisions. We work with you to identify the relevant test methods, then select materials, structures, mounting, and sealing that give the product margin against those conditions, using analysis and prototypes to find weak points before formal testing. Our work with Portsmith shows how this plays out. Its application-specific adapters for military customers must meet MIL-STD-810G and MIL-STD-461F requirements, and SGW designs, prototypes, and optimizes those products so they perform in the field and still meet production cost targets.

MIL-STD-810 Product Design

Trusted by

From test methods to design requirements

Every MIL-STD-810 program is tailored. We help you translate the methods and levels in your requirements into specific design targets for the enclosure, the electronics mounting, and the materials.

  • Mechanical shock and transit drop
  • Vibration, including vehicle-mounted use
  • High and low temperature, operating and storage
  • Humidity, rain, and immersion
  • Blowing sand and dust
  • Solar radiation and UV exposure for outdoor products

Designing in margin

Products that barely pass in the lab tend to fail in the field. We design with margin on the conditions that matter most, using shock and vibration analysis to find weak structures and mounts, thermal management for temperature extremes, and enclosure sealing for water and dust.

Supporting the test program

We help plan a test sequence that surfaces problems early, support testing at qualified outside labs, and update the design based on results. Once the design is validated, we prepare documentation so production units are built the way the tested units were. This work is part of our mechanical engineering services.

Frequently asked questions

Does SGW perform MIL-STD-810 testing?

Formal testing is performed at qualified outside labs. We design to the applicable methods, help plan the test sequence, and support the program through testing and any redesign.

What does MIL-STD-810 compliant mean?

It means a product passed the specific test methods and levels selected for it. Because programs are tailored, it is important to know which methods were run and at what levels.

Can you help with MIL-STD-461 as well?

MIL-STD-461 covers electromagnetic interference. Our electrical engineers design with emissions and susceptibility in mind, and formal testing is done at accredited labs. Tell us your requirements and we will discuss fit.

Do you only work on defense products?

No. Many commercial products, including rugged handhelds, vehicle electronics, and outdoor equipment, use MIL-STD-810 methods as a durability benchmark.

Engaging us is easy

Get started with our development service in 3 steps...

1.

Meet with us

Discuss your current development projects, approach, team, and goals

2.

We'll propose the initial step

Our team defines the first body of work based on your business realities

3.

See results

Realize the benefits of an award winning team focused on your project

gradient blob
Don’t settle for development that’s too slow or doesn’t deliver. Put SGW to work and develop the right products on the right timeline.
This site uses cookies to improve browsing experience.