Electronics Packaging Design

Electronics packaging is the work of fitting circuit boards, batteries, connectors, cables, displays, and antennas into a product so they stay protected, cool, and connected for the life of the product. It is where mechanical and electrical design meet, and where many hardware programs run into late conflicts. SGW designs the internal architecture of electronic products. We define board outlines and stacking, mounting and support, connector placement, cable and wire routing, heat paths, and service access, sharing 3D models between our mechanical and electrical engineers as the layout evolves. Our packaging work includes Cradlepoint's 5G vehicle router, where a unique housing shape required a customized PCB, clever wire routing, and a single casing for the modem, antennas, and router. For Preco, we solved assembly and tolerance stack-up for two PCBAs and their connectors sandwiched between housing components.

Electronics Packaging Design

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What we package

  • Board outlines, stacking, and mounting
  • Connectors, cable routing, and strain relief
  • Batteries, displays, and user inputs
  • Antennas and RF keep-out zones
  • Heat paths from components to the enclosure

Designed with the board, not around it

We develop packaging alongside PCB design and layout, so board outlines, tall components, and connectors fit the enclosure from the first prototype. Heat is planned with thermal management, and wireless products get the same attention through antenna integration.

Protected for the real world

For products that face shock, vibration, and weather, packaging works together with rugged enclosure design and sealing. Electronics packaging is part of our mechanical engineering services.

Frequently asked questions

Can you package electronics designed by another team?

Yes. We can design the enclosure and internal packaging around your boards, or work with your electrical team to adjust outlines and connectors.

How do you avoid conflicts between boards and housings?

We share 3D models between electrical and mechanical design as the layout evolves and review fit before prototypes are built.

Do you design cable routing?

Yes. We define cable routing, lengths, connectors, and strain relief as part of the packaging design.

Can you make an existing product smaller?

Often. Board stacking, connector choices, and component placement can significantly reduce size. We can review your current design and recommend options.

Engaging us is easy

Get started with our development service in 3 steps...

1.

Meet with us

Discuss your current development projects, approach, team, and goals

2.

We'll propose the initial step

Our team defines the first body of work based on your business realities

3.

See results

Realize the benefits of an award winning team focused on your project

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Don’t settle for development that’s too slow or doesn’t deliver. Put SGW to work and develop the right products on the right timeline.
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