Low-Power and Battery-Powered Device Design

Battery life is one of the first things users notice and one of the hardest things to fix late. It depends on every part of the design: the processor and radio you choose, how often the device wakes and transmits, how efficiently power is converted, and how much current the circuit draws while it sleeps. SGW designs low-power devices by treating power as a system budget. We define the use profile, estimate energy use for each operating mode, and choose components, power architecture, and battery chemistry to meet the target. Our firmware engineers then implement sleep modes, wake strategies, and duty cycles that keep consumption low. We measure consumption on prototypes and compare it against the budget, so surprises show up on the bench instead of in customers' hands. Our battery-powered projects include the Voltaire cloud-connected coffee grinder and a biometric handgun for LodeStar Works with Bluetooth, a fingerprint reader, and a battery in the frame.

Low-Power and Battery-Powered Device Design

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Where the energy goes

  • Processor and radio selection for active and sleep current
  • Duty cycling, wake sources, and transmit strategy
  • Efficient power conversion and low quiescent current regulators
  • Battery chemistry, capacity, and charging circuits
  • Leakage paths in sensors, pull-ups, and peripherals

Hardware and firmware together

Low power is a shared responsibility between hardware and software. Our electrical and firmware engineers work together on power modes, peripheral control, and wake behavior. The hardware side builds on our power electronics design and PCB design and layout work.

Designing the whole device

Battery size drives enclosure size, weight, and cost, so we balance capacity against the industrial design and the handheld or wearable form factor. Low-power design is part of our electrical engineering services.

Frequently asked questions

How long will my battery last?

It depends on the use profile. We build a power budget early that estimates battery life for realistic use, then refine it with measurements on prototypes.

Do you develop the firmware for low-power modes?

Yes. Our firmware engineers develop the embedded software that manages sleep, wake, and peripheral power. Cloud platforms and mobile apps are typically developed by your team or a software partner.

Can you choose the battery?

Yes. We help select chemistry and capacity based on energy needs, size, temperature range, charging, and shipping requirements.

Can you reduce power consumption on an existing product?

Often. We can measure current in each operating mode, find the largest consumers, and recommend hardware and firmware changes.

Engaging us is easy

Get started with our development service in 3 steps...

1.

Meet with us

Discuss your current development projects, approach, team, and goals

2.

We'll propose the initial step

Our team defines the first body of work based on your business realities

3.

See results

Realize the benefits of an award winning team focused on your project

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Don’t settle for development that’s too slow or doesn’t deliver. Put SGW to work and develop the right products on the right timeline.
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