Machine Design and Automation Engineering

Custom machines and automation equipment have to run reliably, shift after shift, in environments that are hard on hardware. They carry real loads, move precisely, and need to be safe for operators and practical for technicians to maintain. SGW designs custom machinery, automation cells, mechanisms, and fixtures. We define the machine architecture, engineer frames, drives, and motion systems, integrate sensors and controls, and verify strength and stiffness with analysis before parts are cut. Designs are matched to fabrication methods and volumes, with complete drawings and BOMs for your builders. When a client sold a palletizing and de-palletizing system but lacked automation engineering capacity, SGW reviewed the conceptual design, engineered the two-stage cell, and integrated the vision systems and rotary encoders that fed it. We also designed the load resistance machine for Black Box VR's immersive gym, controlled by inputs from a VR system.

Machine Design and Automation Engineering

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What we design

  • Automation cells and material handling equipment
  • Mechanisms, linkages, and motion systems
  • Robotic end-of-arm tools and fixturing
  • Frames, guarding, and structural weldments
  • Test fixtures and production tooling

Engineered for uptime and service

We verify loads, stiffness, and fatigue with engineering analysis, design fabricated structures with our sheet metal and weldment experience, and integrate motors, sensors, and controls as electromechanical systems. Access for maintenance and adjustment is designed in from the start.

From concept to build

We can take a machine from concept through detailed design, or add engineering capacity to an existing program that needs to deliver on schedule. Machine design is part of our mechanical engineering services, and our agricultural equipment design work applies the same approach in the field.

Frequently asked questions

Can you help when our internal team is at capacity?

Yes. On our robotic palletizing project, SGW reviewed the client's concept, confirmed the schedule was achievable, and engineered the system so the client could deliver on time.

Do you integrate controls and sensors?

We integrate motors, sensors, vision systems, and encoders into the mechanical design and coordinate with your controls engineers or integrator.

Do you design for operator safety?

Yes. We design guarding, access, and controls with operator safety in mind and work with your team on the safety standards that apply to your equipment.

Can you improve existing equipment?

Yes. We can review existing machines for reliability, throughput, cost, or serviceability problems and recommend design changes.

Engaging us is easy

Get started with our development service in 3 steps...

1.

Meet with us

Discuss your current development projects, approach, team, and goals

2.

We'll propose the initial step

Our team defines the first body of work based on your business realities

3.

See results

Realize the benefits of an award winning team focused on your project

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Don’t settle for development that’s too slow or doesn’t deliver. Put SGW to work and develop the right products on the right timeline.
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